Safer, Smarter
Beer Production
FirstStep.ai delivers install-ready AI for crate inspection, safety, monitoring, and operator support—designed for system integrators and trusted by the world’s largest brewer.
Our Solutions
Four core solution areas built to support safety, quality, and performance at scale.
Crate Inspector
- Key Features:
- 99.99% inspection accuracy
- 7,200 crates/hour
- No in-line sensors needed
- Improves staff efficiency by 30%
Monitoring Intelligence
- Key Features:
- Detect breakdowns 24h in advance
- Real-time anomaly detection
- Time-to-failure forecasting
- On-premise lightweight installer
Safety Intelligence
- Key Features:
- Simple integration with existing CCTV infrastructure
- Vehicle Speed Estimation
- PPE Alerts
- Behaviour Analysis
Operations Intelligence
- Key Features:
- Structured Logbook & Shift Report
- On-premise LLM assistant (AI Operator)
- Scans all internal SOPs and documents
- Offline-ready and mobile-friendly
- Key Features:
- Visual inspection for production accuracy
- Predictive monitoring with time-to-failure
- Safety alerts using existing CCTV
- AI assistant for SOPs and operator queries
- Digital logbooks and shift reports
Benefits
1. Cross-Team Transparency
Real-time visibility between packaging and finance teams.
2. Smart Logging & Traceability
Every production event gets logged and shared across departments.
3. On-Premise
Runs on your floor. No cloud. AI running on EDGE devices.
4. Fully Integrated
Integrated with your systems: PLC, SCADA, OPC and SQL
Our Partners
How It Works
From first call to live deployment — we make AI simple, fast, and effective for industrial teams.
1. Understand Your Site
Quick scoping call to align on key needs, gaps, and site setup.
2. Install Edge AI Unit
Plug-and-play AI device arrives preconfigured — no cloud, no training needed.
3. Connect & Go Live
Integrators connect to SCADA, PLC, SQL, or GPIO. Remote validation included.
4. Deliver Measurable Impact
Operators get real-time alerts, automated logs, and on-premise reports from day one.
Ready to find out more?
Not every beer tastes the same, so yours might be made differently.
Find out how we can help you optimize your brewery.
Book a Demo
Integration FAQ
Get quick answers about deployment, integration, and how FirstStep.ai delivers value from day one.
What makes FirstStep.ai FCI different to other systems?
We offer an ecosystem of install-ready AI applications that integrate with HD cameras, without needing in-line sensors. Our edge-based systems use deep learning for tracking, quality control, and forecasting, adapting to your site and delivering real-time feedback.
How fast can FirstStep.ai be deployed?
Fast. Most sites are operational within one week. Our systems require no rewiring or cloud setup. Deployment is handled by our network of trusted system integrators for seamless integration into your workflow.
Does it integrate with other systems?
Yes. We support SCADA platforms, PLCs, SQL databases, and GPIO , ensuring smooth integration with your existing automation and data infrastructure.
Can it run offline?
Yes. Our solutions are 100% on-premise. All processing occurs locally on industrial-grade edge devices. No internet, no cloud , and no data leaves your site unless you choose to export it.
Is this only for bottling lines?
No. While widely deployed in bottling and packaging, FirstStep.ai also supports environments like food production, medical processing, environmental monitoring, and energy generation, anywhere performance and safety matter.
