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Production Intelligence

Full Crate Inspector (FCI)

The FirstStep.ai FCI sets the industry standard for crate inspection, combining lightweight design, seamless installation, and AI-driven precision. With the capacity to process up to 7,200 crates per hour, it ensures exceptional accuracy and efficiency. Its advanced imaging and real-time insights empower businesses to elevate quality control and streamline operations with simplicity and reliability.

The FCI leverages cutting-edge AI object detection models to identify empty bottles, capped bottles, dirty bottles, broken bottles, and foreign objects with remarkable accuracy. This is achieved through state-of-the-art AI deployed on EDGE devices paired with HD industrial cameras for real-time, offline processing. Its lightweight overhead camera system ensures seamless installation, while real-time reporting and comprehensive data capture enable precise quality control and operational traceability.

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Full Crate Inspector

Closed-loop Rejection

Closed-loop Rejection enables real-time product rejection directly from the conveyor belt using AI quality inspection. Integrated seamlessly with the FCI as an add-on, the overhead camera inspects products, rejects those that fail to meet quality standards, and visually confirms whether the rejection was successful. This ensures a complete feedback loop for maximum quality assurance.

Technically, this solution offers closed-loop feedback from inspection to rejector, while monitoring the rejector's action to confirm successful product rejection. It requires a direct connection between the EDGE computing device and the rejector via the SCADA/DCS system, and typically involves installation by a system integrator. This ensures precise, reliable, and automated quality control.

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Closed-loop Rejection

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